Innovative Biscuit & Confectionery Solutions
Biscuit & Confectionery Production Line
Our advanced production lines at Ultra World Wide cover a diverse range of products, including hard biscuits, soft biscuits, wafers, cookies, and cakes. Designed for efficiency and precision, our machinery ensures consistent quality and seamless production for your bakery needs.
0 +
Years Of Experience
0 +
Project Completed
0 +
Countries We Serve
WHAT WE OFFER
At Ultra World Wide, we offer cutting-edge machinery designed for efficient production of biscuits, wafers, cookies, and cakes. Our equipment ensures precision, reliability, and scalability, helping businesses meet high demands with consistent, top-tier results.
MIXING SYSTEM – MIXERS
High-speed mixers are capable of handling a wide range of doughs, with batch capacities ranging from 70 kg to 1000 kg. These modular dough processing systems can be customized to meet various specifications.
FEEDING SYSTEMS - POWER DOUGH FEEDER
The Power Dough Feeder aims to transform biscuit production through its remarkable flexibility and efficiency. It includes a highly customizable mixing drum that can be set to various discharge angles, reaching up to 170º, enabling precise adjustments tailored to specific production requirements. This feeder accommodates both bulk and manual ingredient feeding methods, easily integrating with automatic or semi-automatic ingredient feed systems while also allowing for manual feeding when necessary.
ROTARY MOULDING UNIT
Our Rotary Moulding Unit is a vital addition to any biscuit manufacturing facility, offering versatility, precision, and durability to meet the highest production standards. With widths ranging from 800 mm to 2500 mm and roller diameters from 200 mm to 400 mm, our unit is designed to accommodate various production scales and requirements. It excels in high-output scenarios, providing precise control over the size, weight, and texture of each product. Whether you are producing small biscuit components or larger cookies and thick bars, our Rotary Moulding Unit ensures consistent and reliable production quality.
CUT SHEET LAMINATOR
The Cut Sheet Laminator is a crucial piece of equipment for creating a diverse array of baked goods, such as crackers, hard biscuits, and snacks. It comes in both vertical and horizontal designs, providing versatility and user-friendly operation. Its compact structure makes it easy to maintain, and it allows for precise control over the thickness of the dough sheets, ensuring accurate weight management during production.
BAKING SYSTEMS - OVENS
Direct Gas Fired
Our Direct Gas Fired (DGF) Oven is expertly designed to meet the specific baking needs for various biscuit production. Whether you are involved in general production or focusing on specialty items like cream and soda crackers, which require short baking times and high temperatures, this robust oven delivers excellent performance. Its design features exceptional baking capabilities while offering the versatility to accommodate a wide range of products.
Hybrid Oven
The Hybrid Oven is a breakthrough in baking technology, combining Convection, Cyclothermic, and Direct Gas-Fired (DGF) systems to enhance every stage of the baking process. This innovative approach utilizes the strengths of each heat transmission method to meet specific baking needs.
Initially, the oven uses either the Cyclothermic or Direct Gas-Fired system for rapid heat transfer, crucial for the ideal rise and texture in products like crackers and soft biscuits. As baking progresses, it transitions to an indirect Convection system, ensuring even heat distribution and consistent quality throughout the baking cycle.
Indirect Convection
Our Indirect Convection Oven is designed with advanced technology, featuring a heat exchanger and duct network in each zone for optimal baking efficiency. By circulating hot air over the product, it effectively removes moisture and accelerates the baking process, making it ideal for biscuits. The oven excels in the higher temperature zones of a hybrid setup while ensuring a clean baking environment by routing combustion products through the heat exchanger before contact with the food. It promotes uniform heat distribution with large air ducts equipped with nozzles that evenly direct hot air above and below the baking band. A powerful blower circulates air around the heat exchanger and combustion chamber for precise temperature control. Additionally, the double damper balanced system regulates humid air output and dry air intake, while the extraction system efficiently expels combustion gases—creating a well-controlled and effective baking atmosphere.
POST BAKING SECTION
Ensuring optimal cooling is crucial in the biscuit production process. Our advanced turnkey baking lines include customized post-baking systems designed specifically to meet the unique requirements of operators. These systems guarantee ideal cooling and efficient handling of various biscuit types, such as hard dough biscuits and crackers, before they are seamlessly transferred for packaging. We provide an array of post-baking solutions, including cooling conveyors, turn tables, and stackers, all of which can be tailored to fit your specific operational needs.
- Cooling Conveyors
- Turn-Tables
- Stackers
- Packing Tables
MOULDS & CUTTERS
Die, Roll
Introducing our Dieroll, designed to transform soft dough biscuit production. Perfect for environments requiring precise control over size, weight, and texture, this advanced machinery ensures consistent quality and high output. With versatile adjustments, it accommodates biscuit sizes from the thinnest crisps to the largest treats, maintaining accuracy and reliability. Capable of handling widths from 450 mm to 2450 mm, the Dieroll Biscuit Machinery is your ideal solution for diverse production needs.
Cutter
Discover the Rotary Cutter, the ultimate tool for enhancing your biscuit manufacturing. Perfect for high-quality crackers and hard sweet biscuits, it expertly gauges and cuts dough with precision. Compliant with the latest hygiene standards, it’s easy to clean and maintain. With its efficiency, reliability, and low ownership costs, this cutter ensures consistent results while meeting industry benchmarks. Elevate your biscuit production now.
Pellets
We specialize in high-quality products and molds for the biscuit manufacturing industry, designed for cutting chips and pellets. Our offerings include durable rollers, precise engravings on strong alloys, and innovative surface treatments. These features ensure our tools deliver exceptional durability and precision, achieving cutter hardness previously thought impossible.
WAFER BISCUIT
Batter Mixer
A careful mixing procedure is achieved through strong vertical currents in the batter, flowing downward in the center and upward at the edges. The Batter Mixer is designed for fully automatic production to supply Baking Plants, whether manual or automatic. Consistent batter is essential for quality products like cones and wafers. The age of the batter affects sheet quality, so to ensure freshness, smaller batches should be prepared.
Automatic Wafer Baking Machine
The automatic wafer baking machines are designed for the production of high-quality flat wafers. These machines can be equipped with 18, 24, 30, 36, or 42 baking plates (tongs) based on the required output.
Wafer Biscuit Plant
Our state-of-the-art plants are expertly crafted for the efficient production of flat wafers and flat-shaped wafers. We provide customized solutions, ranging from manual plants ideal for trial runs and market testing to fully automatic systems that seamlessly integrate dough mixing and packing processes.
ICE CREAM CONE MACHINE
Automatic Ice Cream Cone Machinery
The Automatic Ice Cream Cone Baking Machine is an efficient oven designed for large-scale production of various types of ice cream cones, molded sugar cones, cups, and hollow wafers. Depending on the required output, these machines can be equipped with 18, 24, 30, or 36 baking molds or even more. The oven can be powered by either Liquid Petroleum Gas (LP Gas) or electricity.
Semi-Automatic Ice Cream Cone Machinery
Discover the efficiency of our semi-automatic machines for baking ice cream cones, molded sugar cones, and cups. Designed for ease of use and built to last, these robust machines feature advanced electrical heaters that optimize energy use and thermal distribution. Capable of nonstop operation for up to 24 hours, they deliver high production to meet your business demands.